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Tips to reduce compressed air costs

Compressed air is a need in a lot of industrial applications, but it can be expensive if you are not careful. By investing a little time and thought into your compressed air system, you can identify the inefficiencies that, once resolved, will make air compressor receiver tank an affordable solution.

Analyze the air consumption

As a general rule, only half of the compressed air generated is used for the intended process. The other half is exhausted by artificial demand, inappropriate use, and leaks. The artificial demand is created when there are additional margins on the sizing of compressed air systems in terms of flow or pressure. This can be about 10 to 15% of the compressed air consumption, air compressor receiver tank  which results in a waste of money.

air compressors

You should also check your operation for potentially inappropriate uses of compressed air, such as air blowing, personnel cooling, cabinet cooling, or air motors. Some of these applications, including cabinet cooling, stirring or mixing of liquids, and vacuum generation, can be more efficiently served by a fan, blower, or vacuum pump, all of which consume less energy. energy than air compressors. Knowing where your air is going is the first step towards developing an action plan to reduce unnecessary consumption of compressed air.

Inspect the sharing

Inspect your sharing means examination for leak and evaluating the dimension of your pipe. Leaks and poorly sized hoses can cause unwanted pressure drops, forcing your compressed air system to work harder and consume more energy. In some systems, leakage accounts for 20% to 30% of air consumption. Let’s seem at a number of calculations and example to appreciate the crash of sharing inefficiencies.

When the pressure goes up to 125 psi, that number goes up to 7.66 cfm. This 46% increase in wasted air wastes can quickly increase energy costs, so leaks need to be identified and addressed as quickly as possible.

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